CATORY COMPOSTING

  • Biodegradable ingredients are processed in closed fermenters under controlled conditions. This reduces greenhouse gas emissions by 85% compared to landfill. Maintaining and improving soil quality is very important in agriculture. Compost made from waste is suitable for improving the soil, it improves the soil's ability to retain water and serve as a carrier of suitable nutrients

Kator 120

The bio-mechanical composting plant is an intelligent integrated complete set of equipment for the treatment of kitchen and biodegradable waste. The principle of the process is to mix them with returnable material or biomass, high-temperature biological fermentation bacteria and use the activity of the microorganism on the waste. The organic matter in the material is biodegraded, decomposed, and the organic waste is converted into organic fertiliser feedstock, which is used for soil improvement and landscaping.

Technical process

The basic process is divided into feeding, aerobic fermentation and discharge. The most important part is aerobic fermentation (bio-mechanical treatment), the activity of microorganisms in the excreta is fully utilized to decompose the organic matter, and high temperature is generated to decompose the material, killing harmful substances such as pathogens and bacteria. The moisture content of the material is continuously reduced and the volume is reduced during the fermentation process.

In individual cases, it can be used as an organic raw material for agricultural production and indeed achieves the goal of harmlessness. The material used for contact with raw materials is stainless steel, highly resistant to corrosion. The tank body has double-layer insulation structure, the machine can be operated normally even in winter. The ventilation and mixing equipment is provided, which greatly accelerate the fermentation and quality.

Description of the process

 

The high-temperature fermentation equipment mixes the kitchen waste has with returnable material or biomass and high-temperature biological fermentation bacteria so that the water content reaches 60-65%, which covered the design requirements, and then enters the processing stage. Oxygen is fed into the kitchen waste by a vortex pump. By the action of hydraulic mixing equipment and gravity, the material falls in layers. The fermentation process takes 8 days, so that the material undergoes sufficient aerobic fermentative decomposition. When the temperature reaches 80 °C, the water from the kitchen waste evaporates during the fermentation process and the organic matter is degraded, thus reducing the volume of kitchen waste and achieving the purpose of reducing and stabilising the material.

The plant is equipped with oxygen concentration sensors and temperature sensors. Oxygen supply and temperature are automatically adjusted by PLC control.

The system is equipped with an electric auxiliary heater to ensure rapid fermentation conditions in a low temperature environment and to ensure continuous production in a low temperature environment.

Main features of the fermentation machine

1). Low operating cost

1) Highly automated, one person can control multiple equipment at the same time;
2) The raw material is fermented by utilizing the heat generated by the degradation of raw materials, consumption electricity is minimised. The process consumes less energy and saves as much as possible operating costs;
3) It is equipped with an additional air supply heating device to to ensure the normal operation of the equipment in low temperature environment.

2). Processing capacity

It can process 10-15 m3 of material and can produce 4-7 m3 of organic fertilizer per day. It can work for 24 hours without stopping.

3). Durability

1) It contains high quality materials and electrical parts. Ensures stable running and long durability. The process is not affected by natural environment (temperature, humidity, weather, etc.).
2) There is SUS304 stainless steel on the inner layer, which makes it has excellent durability. All parts conform to the industry standard.

4). Size

This fixed tank only requires a small area to place.